China best Construction Agricultural Food Machinery Casting Aluminum Mixer Beam Parts with Good quality

Product Description

 

Merchandise revealed below are made to the needs of specific customers and are illustrative of the varieties of producing abilities available within CZPT team of firms.
Remember to ship us your detailed drawing/ sample/requirements for us offering a sensible quotation to you and we will making an attempt our ideal to make the products in great high quality and shipping in time .
MATECH plan is that none of these products will be sold to 3rd get-togethers without created consent of the clients to whom the tooling, design and requirements belong.

 

Merchandise Application

Manufacturing Method

one, Aluminium die casting is a approach of injection aluminum alloy beneath force, which creates elements in substantial quantity at low costs.
two, There are 2 processes of Aluminum die casting: very hot chamber and chilly chamber.
three, A full cycle can differ from 1 next for little parts to minutes for a casting of big part, generating aluminium die casting the quickest technique accessible for generating specific aluminium alloy areas.
four, Any aluminium alloy die casting areas are customized according to the clients’ drawing or samples.
five, Certification: as customer’s specifications.

Die casting elements

Die casting is an industrial casting method for manufacturing cast areas of aluminum, zinc, magnesium or brass. The molten metal is pressed underneath high stress into the die exactly where it hardens and is then instantly ejected. A die casting diecan have numerous cavities. Dependent on the die, sequence ranging from approximately three hundred to 400,000 molded components can be created because of to the large output of the dies. Die casting enables elements to be made with really thin walls and sleek surfaces and edges. Due to the high strength, very excellent dimensional precision and reproducibility, die casting is the ideal casting method for complicated components and demanding programs, both in terms of top quality and financial system.
To achieve superior high quality, we use CNC machining facilities to end the solid elements. If desired, we will include customized parts to your diecast elements in additional production steps and will assemble these into modules and assemblies.
Die cast parts are employed in a lot of branches of industry for housings, handles, fittings or mountings. Depending on the specifications, we source die forged surfaces for attractive employs, enhanced corrosion safety or enhanced dress in resistance.
Dependent on the alloy and ending approach, die cast components can be provided with the pursuing surfaces: Sandblasting, glass bead blasting, barrel ending, brushing, sharpening, phosphating, passivating, powder coating, soaked painting, eloxating, copper plating, nickel plating, monitor printing or pad printing.

Technical Assistance:
ZheJiang CZPT is skilled at impartial growth and layout. Our engineers are competent at Car CAD, Pro ENGINEER, Sound Operates and other 2nd & 3D softwares. We are CZPT to layout, build,generate and deliver your PO according to your drawings, samples or just an idea. Dural control of common merchandise and OEM merchandise.

Good quality Control:
1) Checking the uncooked content right after they get to our manufacturing facility——- Incoming quality control ( IQC)
2) Checking the details just before the production line operated
3) Have full inspection and routing inspection for the duration of mass creation—In method good quality control(IPQC)
4) Examining the items right after they are finished—- Last good quality handle(FQC)
5) Checking the products following they are finished—–Outgoing quality handle(OQC)
 

 

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Our Organization

ZheJiang CZPT Equipment Manufacture Co., Ltd.
Branch of CZPT Ltd.

We focus in Steel Elements Remedy for Vehicle, Agriculture device, Development Equipment, transportation equipment, Valve and Pump program and so on.

With keeping producing process style, top quality plHangZhou, essential production procedures and last quality control in house.
We are mastering essential competence to supply top quality mechanical components and assembly to our customers for each Chinese and Export Industry .

To satisfy distinct mechanical and practical specifications from our buyers we are creating a huge range of metallic merchandise for our customers on foundation of distinct blanks options and systems.
These blanks answers and technologies include processes of Iron Casting, Steel Casting, Stainless Metal Casting, Aluminum Casting and Forging.

In the course of the early involvement of the customer’s design process, we are supplying skilled enter to our consumers in conditions of approach feasibility, expense reduction and operate method.

You are welcome to get in touch with us for technical enquiry and company cooperation.

Our Consumer

How do We Function with Our Customers?
 

1. For a layout skilled or a big business with your personal engineering crew: we prefer to obtain a fully RFQ pack from you including drawing, 3D product, amount, photographs
2. For a start off-up company operator or eco-friendly hand for engineering: just send an thought that you want to attempt, you will not even need to know what casting is
3. Our revenue will reply you inside 24 hours to validate even more particulars and give the estimated quote time
four. Our engineering team will evaluate your inquiry and give our offer within next 1~3 functioning days.
5. We can organize a complex interaction assembly with you and our engineers with each other anytime if required.

 


Why select us?

one. High skilled and well-trained working staff under very good administration setting.
2. Rapid response and assistance for any inquiries.
three. Above 10 a long time skilled manufacture experience to guarantee substantial quality of your goods.
4. Huge and powerful production capacity to meet up with your need.
five. Large Quality standard and hygienic environment.

6. We have really rigorous quality control procedure:

In coming Good quality manage (IQC) – All incoming uncooked materials are checked just before utilised.

In method quality control (IPQC) – Execute inspections throughout the producing method.
Closing high quality manage (FQC) – All completed items are inspected according to our good quality regular for
each and every merchandise.
Outgoing Quality Handle (OQC) – Our QC staff will a hundred% total inspection ahead of it goes out for
cargo.
Correct Quarantine method – For individuals merchandise got turned down to go the quality manage, they will
specifically marked and dispose.
seven. Good right after sales solutions

eight. Passed ISO 9001 and provide SGS/ RoHS certification if essential.

 

Packing & Shipping (Show As Earlier mentioned):

Internal Packing →Strong & waterproof plastic huge is packed inside of, to maintain the item in protected situation.
Or as buyer requests.

Outer Packing →Multilayer wooden box with robust bandages, utilised for standard export deal.
Or tailored as for each customer’s needs.

FAQ:

1. What do you do?

We are a expert maker with over 15 years’ export experience for creating and producing motor vehicle machinery components.
 

two. How can I get some samples? 

If you need to have, we are happy to offer you samples for cost-free, but the new consumers are envisioned to shell out the courier cost, and the cost will be deducted from the payment for formal order.
 
three. Can you make casting in accordance to our drawing?

Yes, we can make casting according to your drawing, 2d drawing, or 3D cad model. If the 3D cad design can be equipped, the advancement of the tooling can be more productive. But with out 3D, based mostly on 2d drawing we can nevertheless make the samples effectively accepted.
 
4. Can you make die casting part based on our samples?

Indeed, we can make measurement dependent on your samples to make drawings for tooling generating.
 
five. What’s your good quality control system in property?

We have spectrometer in house to monitor the chemical home, tensile take a look at machine to control the mechanical residence and UT Sonic as NDT checking technique to management the casting detect under the area of die casting component.

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

General Products      
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,
transportation equipment, Valve and Pump system, Agriculture machine
metal Parts, engine bracket, truck chassis bracket, gear box , gear housing ,
gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe,
hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel,
oil pump housing, starter housing, coolant pump housing, transmission
shaft , transmission gear, sprocket, chains etc.
 

Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting  Tolerance

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, 
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
 

Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-50kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and  etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating, 
Finish Painting, Anodize (White or Black Color)
MOQ For casting : 200pcs
For Machining: 50pcs
Lead Time 45days from the receipt date of deposit for food machinery casting

###

Agricultural equipment Armament Automobile industry Computing equipment
• Medical / dental instruments • Measuring instruments • Miscellaneous equipment • Pharmaceutical industry
• Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections
Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

General Products      
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,
transportation equipment, Valve and Pump system, Agriculture machine
metal Parts, engine bracket, truck chassis bracket, gear box , gear housing ,
gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe,
hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel,
oil pump housing, starter housing, coolant pump housing, transmission
shaft , transmission gear, sprocket, chains etc.
 

Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting  Tolerance

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, 
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
 

Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-50kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and  etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating, 
Finish Painting, Anodize (White or Black Color)
MOQ For casting : 200pcs
For Machining: 50pcs
Lead Time 45days from the receipt date of deposit for food machinery casting

###

Agricultural equipment Armament Automobile industry Computing equipment
• Medical / dental instruments • Measuring instruments • Miscellaneous equipment • Pharmaceutical industry
• Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections

Types of Ball Bearings

Modern ball bearing configurations have different materials and geometries to meet the demands of different working environments and applications. There are different types of ball bearings: single row deep groove, double-row deep groove, angular contact ball bearing, thrust, and self-aligning. Let us look at the differences between each type and learn why they are important for various purposes. Listed below are some of the most common types of ball bearings.

Miniature bearings

Although miniature ball bearings are a popular choice for small mechanical components, they are not without their challenges. They must be properly lubricated and stored in clean rooms. A strand of hair could ruin a miniature bearing. Fortunately, manufacturers offer lubrication services and a “Clean Room” for customers to store their miniature bearings safely. Read on to learn more about these small bearings and how they can help you.
The size of a miniature ball bearing can vary significantly, but most types of these devices are available in sizes ranging from.040 inch to one eighth of an inch. Whether you need a small ball bearing for a miniature car or a tiny instrument, a miniature bearing can save space while still offering high performance. Many of these bearings are shielded to prevent dirt from entering and leakage of lubricant. They can be flanged or unflanged, and some miniature ball bearings have extended inner rings that are designed for easy plate mounting.
Miniature ball bearings are commonly made from stainless steel or chrome steel. Both metals have their advantages. Stainless steel is the most popular material for ball bearings, which allows for a high load capacity while being quiet. Because stainless steel is relatively inexpensive, many small instrument bearings are made entirely of stainless steel. The difference in price is minimal, as the amount of steel is relatively small. Stainless steel miniature bearings are the smallest and lightest of all types of miniature ball bearings.

Self-aligning ball bearings

bearing
In the simplest terms, self-aligning ball bearings are ball bearings with flex shafts. If you’re looking for a ball bearing with a high degree of precision, you’ll want to choose one with a flex shaft, which means it can adjust to the proper orientation of the bearing’s flex shaft. Ball bearings with flex shafts are also recommended. But, what are these bearings?
Self-aligning ball bearings are made with two rows of balls and a common sphered raceway on the outer ring. As a result, they can accommodate small errors in shaft alignment and mounting. The CZPT brand is especially suitable for high-speed applications requiring greater running accuracy. The self-alignment mechanism is enabled by the fact that the balls are placed in two rows on either side of the sphered raceway in the outer ring. These two rows of balls also promote reduced friction and wear.
Another type of self-aligning ball bearings is a double-row design. They feature a common sphered raceway on the outer ring, a hollow spherical ring, and a cage that rotates relative to it. A self-aligning ball bearing is used in applications where shaft misalignment is a problem, such as conveying equipment. They are also used in simple woodworking machinery and ventilators.

Ceramic ball bearings

Ceramic ball bearings have several advantages over steel or metal bearings. These include increased acceleration capability, reduced friction, improved wear-resistance, and higher speeds. The United States holds the leading position in the global ceramic ball bearings market thanks to a rebounding motor vehicle production and healthy fixed investment environment. In the United States, there are three primary markets for ceramic ball bearings: healthcare, automotive, and aerospace. Here are the main benefits of ceramic ball bearings:
Hybrid ball bearings are also available. Hybrid bearings feature traditional metal rings and silicon nitride (ceramic) balls. Hybrid bearings offer important performance advantages over all-steel bearings, and they are more affordable. However, full ceramic ball bearings have all ceramic parts, and are best suited for machines that require high precision. These types of bearings also resist corrosion and wear.
Compared to steel ball bearings, ceramic balls are lighter than steel. They are also less dense, which means less friction and therefore less heat. Additionally, ceramic balls operate at higher speeds than steel balls, which increases their durability and longevity. But they are still not as strong as steel bearings. And because of their reduced density, they are much cheaper to manufacture. Therefore, they are an excellent choice for many applications. You can expect them to last much longer than steel bearings.

Steel carbon ball bearings

High precision G25 ball bearings are made of the highest grade chrome steel and hot forged from bar stock. Statistical process control and exacting atmospheres help ensure uniform hardness and microstructure. Moreover, these bearings are of the highest quality, with fine surface finish and a tight tolerance. This makes them the most widely used and reliable choice for industrial and automotive applications. However, there are some considerations that should be taken into account before acquiring a steel carbon ball bearing.
Generally, AFBMA grade 200 is the standard hardness specification for this material. AFBMA grade 100 can also be obtained with great difficulty. Despite the high hardness of steel carbon ball bearings, their outer surface is just a thin hardened shell, so a special micro hardness test is needed to evaluate them. In addition to the hardness, steel balls are easily machined and ground. Some manufacturers even offer stainless steel ball bearings and ball sets.
Another factor that makes steel carbon ball bearings so valuable is their precision. They can give precise measurements, which makes them ideal for low and medium-speed applications. Due to their high precision and durability, steel carbon ball bearings can be used in many applications, from conveyor machines to roller skates. However, you should be aware that the material used to produce these bearings is not suitable for applications in which they are exposed to water and gases. Further, they are also noisy and heavy, and must be installed properly in a manufacturing environment.

Stainless steel ball bearings

bearing
Stainless steel ball bearings are made from a high-quality type of stainless steel, 440C, which offers optimal corrosion and abrasion resistance. These bearings are also durable and rust-free, and are suitable for a variety of applications. Among others, stainless steel ball bearings are used in beverage and food processing plants, pharmaceuticals, pulp and paper mills, marine environments, and freezers.
Stainless steel bearings are available in various grades. For example, AISI 440C offers corrosion resistance, while the DD400 is specifically designed for marine applications. Both types of stainless steel are available in different forms, including open, shielded, and sealed. Stainless steel ball bearings can also be custom-made, as BL is known for producing customized bearings. There are also other materials that are available.
AISI type 316 stainless steel balls are ideal for marine applications and food processing. They have excellent resistance to most organic materials and are also used in medical devices and dispenser pumps. They are also strong enough to resist many petroleum products and are widely used in medical equipment and cosmetic applications. In addition, stainless steel balls can be plated to provide an additional layer of protection against chemicals. To understand how they differ, let’s take a look at some common types of stainless steel ball bearings.

Stainless steel

Stainless steel ball bearings can be used in various applications. Besides being corrosion resistant, they also last longer thanks to the Molded-Oil lubrication technology. Stainless steel ball bearings are clean units, which saves time and money in terms of maintenance, replacement, and downtime. But what are the advantages of stainless steel ball bearings? Let us discuss these benefits. Also, we’ll discuss their advantages and disadvantages.
Stainless steel ball bearings offer notable advantages, including corrosion resistance, increased strength, and improved stability under high temperatures. These qualities make them the ideal choice for special circumstances and demanding environments. However, you should be careful when choosing stainless steel bearings. There are several different types of stainless steel. Here’s a brief look at what makes them the best choice. And remember: Stainless steels are also recyclable. In fact, they can be recycled indefinitely.
They’re made from chrome alloy electric furnace steel, which is hardened for optimum service life and strength. They have the highest surface finish and dimensional accuracy. Advanced heat-treating processes increase their strength and anti-cracking abilities. And thanks to their unique materials, they’re corrosion-resistant. As a result, they’re more durable than other types of bearings. And since they’re made with a high-quality steel, you’ll save money in the long run.

Plastic ball bearings

bearing
Plastic ball bearings were developed to meet the specific needs of applications where standard steel bearings would fail. Steel and 440C stainless steel are both susceptible to rusting when exposed to water, making them poor choices for applications involving food processing, swimming pools, and medical equipment. In addition to this, the plastic material is able to dampen vibrations and make the bearing virtually silent. Here’s what makes plastic ball bearings so great for these applications.
Plastic ball bearings are lightweight, corrosion-resistant, and offer a long service life. In addition to their low price, they can be easily cleaned and are incredibly durable. Motion plastics specialist igus has recently expanded its range of xiros polymer grooved ball bearings. These bearings are also FDA-compliant, lubricant-free, electrically insulating, and resistant to both temperature and media.
Plastic bearings are often mounted into other components like wheels, pulleys, and housings. In this way, the inner ring is essentially a profile of the pulley’s profile, and the outer ring is a shaft or fixing clip. The result is seamless integration of the bearing and the surrounding parts, which reduces the overall assembly time and costs. You can also use multiple plastic ball bearings in one application for more options.