China Custom Custom Manufacturing Molded Auto Parts Turn Signal Switch Lever Plastic Injection Molding

Product Description

Custom Manufacturing Molded Auto Parts Turn Signal Switch Lever Plastic Injection Molding
 

 

Product Description

Product Name: Custom Manufacturing Molded Auto Parts Turn Signal Switch Lever Plastic Injection Molding
Product No.: SP24-0001
Shaping Mode: Plastic injection molding
Product Material: PA+GF30
Product Feature: Ultra-precision dimensions, high temperature resistance, flame retardant
Product Used for: Automobile turn signal switch lever
Product Application: Automotive
Product Type: Plastic injection molding part, injection molding machinery, auto parts, spare parts.
Product Color: Black, or customised as clients’ requirements
Product Accuracy: 0.02mm
Product Mould Life: 100 thousand~300 thousand times
Mould Warranty Period: 1 year or 100 thousand shots(in this period, if the mold have any problem, we will offer the parts or service by free, but it does’t  include the problems caused by wrong operation)
Ejection system: Motor/hydraulic cylinder/stripping plate/angle pin, etc….
Cooling system: Water cooling or Beryllium bronze cooling, etc.
Optional plastic materials: ABS, PPS, GPPS, HIPS, AS, MS, PMMA, PC, PA6, PA66, PA+GF, PVC, PP, PE, TPE, TPU, TPR, LCP, PBT, PETG, PC/ABS, POM, PC, PPE, PPO, etc……
Product Mould base: Standard mould base, LKM, HASCO, DME,etc……
Fast mold design: We can be within 1-3 working days after getting customer’s drawings.
Mould testing: All of the moulds can be well tested before the shipments. Videos testing the moulds are available.
Mould Lead time: Plastic moulds: 3- 4 weeks after getting the mould design confirmation.
Product Minimum order: Small orders can be accepted.
Mould making service: OEM/ODM service is available.
Product Packing: Opp bag+Carton outside, or as clients’ requirements
Mould Safe packing: In strong wooden pallets to avoid any damages during long transportation.
Mould HS Code: 848571090
Quality System ISO9001,SGS,TS16949
Specification Depends on clients’ requirements
Origin HangZhou, China

 

 

 

 

Detailed Photos

Injection Molding

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Company Profile

 

SENPO PRECISION Tooling Co., Ltd., Foreign Joint Ventures, was established in 2013. It is located at Building A2, No. 2082 CHINAMFG Rd., CHINAMFG Community, Shajing Blvd., Bao’an, Distr., HangZhou, ZheJiang , China. It focuses on the application and development of engineering plastics and focuses on high-quality engineering plastics precision parts and precision molds R&D, design and manufacturing, with a number of independent intellectual property rights.

The company’s products focus on passenger cars, commercial vehicles, new energy vehicles, high-end kitchen and bathroom appliances and other fields, providing customers with core components with high safety and important functionality. The product series includes automobile engine peripheral parts, automobile transmission system parts, automobile braking system parts, new energy vehicle parts, household water heater functional parts, household water purifier functional parts, precision industrial parts, etc.

In the context of “replacing steel with plastic”, the company aims to provide products with greater use value, is committed to the localization of high-end precision injection molded parts, and has established long-term and stable cooperative relationships with many internationally companies.

The company adheres to the concept of lean manufacturing and carefully manufactures every product.

Senpo Precision Tooling Co., Limited    specializes in the production of custom plastic injection molding. Our high-quality products are perfect for custom plastic parts and can be used for various applications. Trust us for all your custom plastic molding needs.

DEVELOPING HangZhouSTONE & HISTORY
 

*2014    

Founded YAMANAMI, YAMANAMI was the original company name.

*2015    

Invested 2 TOPZEN CNC machines for tooling & machining business.

*2016    

Invested another 2 TOPZEN CNC machines for business increasing.

*2017    

Invested 2 FANUC high speed CNC machines for tooling business.

*2018    

Invested 1 SODICK wire cut machine for precision tooling business.

*2019   

Registered SENPO, specializes in global tooling & engineering services.

*2571    

Invested 1 CROMA CMM measuring machine for precision tooling business.

*2571    

Invested 3 CHINAMFG mirror EDM machines for precision tooling business.

*2571    

Invested 3 new injection molding machines for product production business.

*2571    

Stop investing and focus on current customer services and developing new clients.

 

**FACTORY EQUIPMENT LIST

NAME

BRAND

COUNTRY OF ORIGINAL STROKE PRECISION
CNC    Machine MAKINO F5 Japan 900 * 500 mm 0.0015mm
CNC   Machine FANUC α-T14iFb Japan 600 * 450 mm 0.005mm
CNC   Machine TOPZEN850 ZheJiang 800 * 500 mm 0.01mm
CNC   Machine TOPZEN650 ZheJiang 600 * 500 mm 0.01mm
CNC   Machine TOPZEN1165 ZheJiang 1100 * 650 mm 0.01mm
EDM   Machine MITSUBISHI Japan 400 * 300 mm 0.002mm
EDM   Machine KYOUMEN China 350*250 mm 0.01mm
EDM   Machine TAIYI ZheJiang 650*450 mm 0.01mm
CMM   Measuring Machine HEXAGON Sweden 800 * 600 mm 0.002mm
Project Measuring Machine 3D FAMILY ZheJiang 300*200 mm 0.002mm
Height Measuring Instrument Mitutoyo Japan 350 mm 0.001mm
Wire   Cut   Machine SODICK Japan 400 * 350 mm 0.001mm
Grinding   Machine ELITE Korea 400* 300 mm 0.0005mm
Grinding   Machine PENGJING China 400* 250 mm 0.001mm
Milling    Machine TAIYI ZheJiang 800* 400 mm 0.02mm
Injection   Machine HAITIAN China 250TON NA
Injection   Machine SUMITOMO

Japan

180TON NA

 

Our Services

  • CNC Machining Services
  • Sheet Metal Fabrication
  • 3D Printing Services
  • Plastic Injection Molding
  • 3D ScHangZhou Services
  • 3D Design Services
  • Silicone Rubber Mold Casting Services
  • Other Rapid Prototyping Services

 

Our Advantages

 

Confidentiality
Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
Initiative
communication
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
Efficient service For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication.
Advantage in price We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our customers and achieve more trust and confidence on both sides

Senpo Precision Tooling Co., Limited

 

One-Stop Solution for Product Design and Manufacturing

At Senpo Precision Tooling Co., Limited, we offer a comprehensive range of services to meet all your product design and manufacturing needs. Whether you require assistance with product design, prototyping, mold making, injection molding, or assembly, we have got you covered. Our team of professionals is dedicated to providing you with a seamless experience, saving you time and effort on communication.

 

Key Features:

  • Wide Range of Materials: We specialize in working with plastic, silicone, metal, brass, and sheet metal, ensuring that we can cater to diverse project requirements.
  • Professional Engineering Team: Our experienced engineering team closely tracks your project, ensuring that every detail is taken care of and delivering exceptional results.
  • Competitive Pricing: With our extensive knowledge of different processes and intelligent process management, we are able to offer competitive prices without compromising on quality.
  •  

Quality Warranty:

At Senpo Precision Tooling Co., Limited, we stand behind the quality of our products and services. Our commitment to customer satisfaction is reflected in our comprehensive quality warranty:

  1. Lifetime Sales-After Service: We provide lifetime sales-after service for all injection molds, ensuring that any issues or concerns are promptly addressed.
  2. 24-Hour Response: Our dedicated customer support team is available 24/7 to answer any questions or comments you may have.
  3. Mold Steel Lifetime Quality Warranty: Depending on the type of steel used, we offer warranties of up to 100,000 shots or 1,000,000 shots for our molds.
  4. CNC Machining and Prototype: All our products are meticulously CNC machined and prototype according to the provided drawings. We also conduct a 100% size check before shipment to ensure accuracy.
  5. Comprehensive Documentation: Our engineering team provides material certification, dimension reports, checklists for design, and detailed information about the mold shipment.

 

Packaging & Shipping

 

Delivery Time:

– RFQ: 24-48 hours

– Small quantity CNC machined components and prototypes: 3-5 days.

– Injection molds smaller than 450*450mm: 4 weeks.

– Injection molds smaller than 800*800mm: 5-6 weeks.

– Samples: 4-7 days CHINAMFG via DHL, FedEx, ***, etc.

Please note that these delivery times are applicable for Senpo Precision Tooling Co., Limited.

 

Our Services

 

Product Engineerng Services

Mold  Manufacturing  Services

Product Manufacturing Services

1.Plastic & metal product 3D design support,       optimizing.
 

2.Plastic & metal product engineering DFM, solution.
 

3.Plastic & metal prototype manufacturing, testing.

1.Plastic & die casting mold DFM, design, mold flow.

2.Plastic & die casting mold manufacturing.

3.Plastic & die casting mold injection molding.

1.Plastic & metal part secondary process.

2.Plastic & metal part surface treatment.

3.Plastic & metal product assembly.

FAQ

Q1: Are you a trading company or manufacturer?
A1: We are a manufacturer. Senpo Precision Tooling Co., Limited was established in 2013 with our own workshop and office.

Q2: Where is your factory located?
A2: Our factory is located in Shajing, HangZhou City, ZheJiang Province, China. It is conveniently situated just 20 minutes away from HangZhou airport by taxi.

Q3: How is the quality control in your factory?
A3: At Senpo Precision Tooling, we believe that “Quality is above everything”. We have a professional team dedicated to controlling the quality of our products. Our QC team performs various procedures, including design optimization control, mould steel hardness inspection, mould assembly inspection, mould trial report and samples inspection, and final inspection for mould and packing before shipment.
 

Q4: If I provide you with a 3D drawing of my product, can you quote the price and make the mould accordingly?
A4: Yes, we can. You can provide us with DWG, DXF, STEP, IGS, and X_T files to get a price quote. Making the mould based on your drawings can save time and money in producing your parts.

 

Q5: What type of plastic material is best for my design/component?
A5: The selection of plastic materials depends on the application of your products. After checking the function of your component, we will provide you with suitable suggestions. We can also make trial moulds with different materials according to your requirements.

 

Q6: What kind of moulds can you make?
A6: At Senpo Precision Tooling, we can make all kinds of plastic injection moulds. Our expertise includes household parts moulds, appliance parts moulds, automotive parts moulds, thin-wall parts moulds, industry parts moulds, and pipe fitting moulds. We customize the plastic injection moulds according to our customers’ requirements.

 

Q7: What are your payment terms?
A7: Our payment terms require a 50% deposit, and the balance will be paid before shipment.

 

Q8: How long does it take to finish a mould?
A8: Most moulds can be finished within 3-4 weeks. However, complex and large moulds may require more time. The delivery time will vary based on your order quantity.

 

Q9: How long is the mould warranty period?
A9: The mould warranty period is 1 year, excluding damage caused by human factors or accidents. Any destroyed parts will be supplemented and delivered free of charge.

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Material: PA+GF30
Application: Auto Turn Signal, Auto Wiper
Certification: RoHS
Product Color: Black, or Customised as Clients′ Requirements
Product Features: Ultra-Precision Dimensions, Flame Retardant
Product Machining Process: Injection Molding
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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What are the typical tolerances and quality standards for injection molded parts?

When it comes to injection molded parts, the tolerances and quality standards can vary depending on several factors, including the specific application, industry requirements, and the capabilities of the injection molding process. Here are some general considerations regarding tolerances and quality standards:

Tolerances:

The tolerances for injection molded parts typically refer to the allowable deviation from the intended design dimensions. These tolerances are influenced by various factors, including the part geometry, material properties, mold design, and process capabilities. It’s important to note that achieving tighter tolerances often requires more precise tooling, tighter process control, and additional post-processing steps. Here are some common types of tolerances found in injection molding:

1. Dimensional Tolerances:

Dimensional tolerances define the acceptable range of variation for linear dimensions, such as length, width, height, and diameter. The specific tolerances depend on the part’s critical dimensions and functional requirements. Typical dimensional tolerances for injection molded parts can range from +/- 0.05 mm to +/- 0.5 mm or even tighter, depending on the complexity of the part and the process capabilities.

2. Geometric Tolerances:

Geometric tolerances specify the allowable variation in shape, form, and orientation of features on the part. These tolerances are often expressed using symbols and control the relationships between various geometric elements. Common geometric tolerances include flatness, straightness, circularity, concentricity, perpendicularity, and angularity. The specific geometric tolerances depend on the part’s design requirements and the manufacturing capabilities.

3. Surface Finish Tolerances:

Surface finish tolerances define the acceptable variation in the texture, roughness, and appearance of the part’s surfaces. The surface finish requirements are typically specified using roughness parameters, such as Ra (arithmetical average roughness) or Rz (maximum height of the roughness profile). The specific surface finish tolerances depend on the part’s aesthetic requirements, functional needs, and the material being used.

Quality Standards:

In addition to tolerances, injection molded parts are subject to various quality standards that ensure their performance, reliability, and consistency. These standards may be industry-specific or based on international standards organizations. Here are some commonly referenced quality standards for injection molded parts:

1. ISO 9001:

The ISO 9001 standard is a widely recognized quality management system that establishes criteria for the overall quality control and management of an organization. Injection molding companies often seek ISO 9001 certification to demonstrate their commitment to quality and adherence to standardized processes for design, production, and customer satisfaction.

2. ISO 13485:

ISO 13485 is a specific quality management system standard for medical devices. Injection molded parts used in the medical industry must adhere to this standard to ensure they meet the stringent quality requirements for safety, efficacy, and regulatory compliance.

3. Automotive Industry Standards:

The automotive industry has its own set of quality standards, such as ISO/TS 16949 (now IATF 16949), which focuses on the quality management system for automotive suppliers. These standards encompass requirements for product design, development, production, installation, and servicing, ensuring the quality and reliability of injection molded parts used in automobiles.

4. Industry-Specific Standards:

Various industries may have specific quality standards or guidelines that pertain to injection molded parts. For example, the aerospace industry may reference standards like AS9100, while the electronics industry may adhere to standards such as IPC-A-610 for acceptability of electronic assemblies.

It’s important to note that the specific tolerances and quality standards for injection molded parts can vary significantly depending on the application and industry requirements. Design engineers and manufacturers work together to define the appropriate tolerances and quality standards based on the functional requirements, cost considerations, and the capabilities of the injection molding process.

How do injection molded parts enhance the overall efficiency and functionality of products and equipment?

Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:

1. Design Flexibility:

Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.

2. High Precision and Reproducibility:

Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.

3. Cost-Effective Mass Production:

Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.

4. Material Selection:

Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.

5. Structural Integrity and Durability:

Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.

6. Integration of Features:

Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.

7. Lightweight Design:

Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.

8. Consistent Surface Finish:

Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.

9. Customization and Branding:

Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.

Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China Custom Custom Manufacturing Molded Auto Parts Turn Signal Switch Lever Plastic Injection Molding  China Custom Custom Manufacturing Molded Auto Parts Turn Signal Switch Lever Plastic Injection Molding
editor by CX 2024-03-07