China high quality Custom Services Machinery Molded CHINAMFG for Medical Products by Injection Molding Process

Product Description

Custom Services Machinery Molded CHINAMFG For Medical Products By Injection Molding Process

 

Product Description

Product Name: Custom Machinery Molded Medical Products Plastic injection molding part services
Product No.: SP60-0001
Shaping Mode: Plastic injection molding
Product Material: PEEK
Product Dimensions: 65*35*25mm, or customised
Product Feature: Flame retardant, environmental friendly, High temperature resistance, high hardness
Product Used for: Medical equipments valve
Product Application: Medical
Product Type: Plastic moulding, customized moulding part, injection molding part, machining part, industrial part
Product Color: as pictures shown, or customised as clients’ requirements
Precision Tolerance: 0.01mm
Product Mould Life: 100 thousand~300 thousand times
Mould Warranty Period: 1 year or 100 thousand shots(in this period, if the mold have any problem, we will offer the parts or service by free, but it does’t  include the problems caused by wrong operation)
Ejection system: Motor/hydraulic cylinder/stripping plate/angle pin, etc….
Cooling system: Water cooling or Beryllium bronze cooling, etc.
Optional plastic materials: ABS, PPS, GPPS, HIPS, AS, MS, PMMA, PC, PA6, PA66, PA+GF, PVC, PP, PE, TPE, TPU, TPR, LCP, PBT, PETG, PC/ABS, POM, PC, PPE, PPO, etc……
Product Mould base: Standard mould base, LKM, HASCO, DME,etc……
Fast mold design: We can be within 1-3 working days after getting customer’s drawings.
Mould testing: All of the moulds can be well tested before the shipments. Videos testing the moulds are available.
Mould Lead time: Plastic moulds: 3- 4 weeks after getting the mould design confirmation.
Product Minimum order: Small orders can be accepted.
Mould making service: OEM/ODM service is available.
Product Packing: Opp bag+Carton outside, or as clients’ requirements
Mould Safe packing: In strong wooden pallets to avoid any damages during long transportation.
Mould HS Code: 848571090
Quality System ISO9001,SGS,TS16949
Specification Depends on clients’ requirements
Origin HangZhou, China

 

Detailed Photos

 

Injection Molding

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Company Profile

SENPO PRECISION Tooling Co., Ltd., Foreign Joint Ventures, was established in 2013. It focuses on the application and development of engineering plastics and focuses on high-quality engineering plastics precision parts and precision molds R&D, design and manufacturing, with a number of independent intellectual property rights.

The company’s products focus on passenger cars, commercial vehicles, new energy vehicles, high-end kitchen and bathroom appliances and other fields, providing customers with core components with high safety and important functionality. The product series includes automobile engine peripheral parts, automobile transmission system parts, automobile braking system parts, new energy vehicle parts, household water heater functional parts, household water purifier functional parts, precision industrial parts, etc.

In the context of “replacing steel with plastic”, the company aims to provide products with greater use value, is committed to the localization of high-end precision injection molded parts, and has established long-term and stable cooperative relationships with many internationally companies.

DEVELOPING HangZhouSTONE & HISTORY
 

*2014    

Founded YAMANAMI, YAMANAMI was the original company name.

*2015    

Invested 2 TOPZEN CNC machines for tooling & machining business.

*2016    

Invested another 2 TOPZEN CNC machines for business increasing.

*2017    

Invested 2 FANUC high speed CNC machines for tooling business.

*2018    

Invested 1 SODICK wire cut machine for precision tooling business.

*2019   

Registered SENPO, specializes in global tooling & engineering services.

*2571    

Invested 1 CROMA CMM measuring machine for precision tooling business.

*2571    

Invested 3 CHINAMFG mirror EDM machines for precision tooling business.

*2571    

Invested 3 new injection molding machines for product production business.

*2571    

Stop investing and focus on current customer services and developing new clients.

**FACTORY EQUIPMENT LIST
 

NAME

BRAND

COUNTRY OF ORIGINAL STROKE PRECISION QTY
CNC    Machine MAKINO F5 Japan 900 * 500 mm 0.0015mm 1
CNC   Machine FANUC α-T14iFb Japan 600 * 450 mm 0.005mm 2
CNC   Machine TOPZEN850 ZheJiang 800 * 500 mm 0.01mm 2
CNC   Machine TOPZEN650 ZheJiang 600 * 500 mm 0.01mm 1
CNC   Machine TOPZEN1165 ZheJiang 1100 * 650 mm 0.01mm 1
EDM   Machine MITSUBISHI Japan 400 * 300 mm 0.002mm 3
EDM   Machine KYOUMEN China 350*250 mm 0.01mm 3
EDM   Machine TAIYI ZheJiang 650*450 mm 0.01mm 1
CMM   Measuring Machine HEXAGON Sweden 800 * 600 mm 0.002mm 1
Project Measuring Machine 3D FAMILY ZheJiang 300*200 mm 0.002mm 1
Height Measuring Instrument Mitutoyo Japan 350 mm 0.001mm 1
Wire   Cut   Machine SODICK Japan 400 * 350 mm 0.001mm 1
Grinding   Machine ELITE Korea 400* 300 mm 0.0005mm 1
Grinding   Machine PENGJING China 400* 250 mm 0.001mm  2
Milling    Machine TAIYI ZheJiang 800* 400 mm 0.02mm      2
Injection   Machine HAITIAN China 250TON NA  2
Injection   Machine SUMITOMO

Japan

180TON NA  2

 

We mainly provide the following services:

*CNC machining services
*Sheet mental fabrication
*3D printing services
*plastic injection molding
*3D scHangZhou services
*3D design services
*Silicone rubber mold casting services and other rapid    prototyping services

 

Cooperative Enterprises

 

Our Advantages

 

Confidentiality
Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
Initiative
communication
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
Efficient service For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication.
Advantage in price We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our customers and achieve more trust and confidence on both sides

1.Really a one-stop solution for product design, prototype, mold making, injection molding, and assembly.

2.Really a one-stop solution from plastic, silicone, metal, brass, and sheet metal.  We work together and focus on the product, saving time on        communication.

3.The professional engineering team tracks the project.

4.Competitive price, because we have a great, understanding of different   processes and intelligent process management.

Quality warranty:
1. Lifetime sales-after service for all injection moulds.

2. 24Hourse reply on all questions and comments.

3. Mould steel life time quality warranty.(40HRC steel 100K shots warranty, 45HRC steel 1000K shots warranty).

4. CNC machined and prototype according to drawing and 100% size checked before shipment.

5. Material certification, dimension report, checklist for design, mould shipment will send by our engineering team accordingly.
 

Packaging & Shipping

 

Delivery time:

**24~48hours for any RFQ

** 3~5days for small qty CNC machined component and prototype

**4 weeks for all injection molds which sizes smaller than 450*450mm

**5~6 weeks for all injection mold which size smaller than 800*800mm

**Samples 4~7days to CHINAMFG by DHL Fedex TNT, etc…

 

Our Services

 

Product Engineerng Services

Mold  Manufacturing  Services

Product Manufacturing Services

1.Plastic & metal product 3D design support,       optimizing.
 

2.Plastic & metal product engineering DFM, solution.
 

3.Plastic & metal prototype manufacturing, testing.

1.Plastic & die casting mold DFM, design, mold flow.

2.Plastic & die casting mold manufacturing.

3.Plastic & die casting mold injection molding.

1.Plastic & metal part secondary process.

2.Plastic & metal part surface treatment.

3.Plastic & metal product assembly.

 

FAQ:

Q1: Are you trading company or manufacturer ?
A1: We are manufacturer, and SENPON Precision Mould  is established in 2013 with our own worshop and office

Q2: Where is your factory located?
A2: Our factory is located in Shajing, HangZhou City, ZheJiang Province,  China. And it is 20 minutes  from HangZhou airport
        by taxi directly  to our factory.

Q3: How about quality control in your factory?
A3: We believe “Quality is above everything”. We have professional team to control the quality. Our QC team mainly do the following procedures:
      A) Design Optimize control 
      B) Mould steel hardness Inspection
      C) Mould assembly Inspection
      D) Mould trial report and samples Inspection
      E) Final inspection for mould & packing before shipment. If you have another questions, pls feel free to contact us.
 

Q4: If i provide you 3d drawing of my product, can you quote the price & make the mould as per the 3d drawing?
A4:Yes. DWG, DXF, STEP, IGS and X_T files can all be used to quote price, and making mould as per your drawings  can save time and money in            producing your parts.

Q5: What type of plastic material is best for my design/component?
A5: Plastic Materials selection depends on the application of your products. We will give you some suggestion after we checked the function of your component. And we can make the trail mould with different materials according to your requirements.

Q6: What kind of moulds can you make?
A6: We can make all kinds of plastic injection moulds. For example:

      Household parts mould : Plastic Basket Mould, Plastic Storage Box Mould, Chair &Table Mould, etc…
     Appliance parts  mould: Fan Mould,Air Conditioner Mould,Washing Machine Mould,TV Mould,Cooler Mould etc….
     Automotive parts mould :Bumper Mould, Grill Mould,Interior Parts Mould,etc….
     Thin-wall parts mould: Food Container Mould,Ice-Cream Mould, Cup Mould,etc.. 
     Industry parts mould:Plastic Pallet Moulds, Dustbin Moulds,Crate MouldS, Transportation Moulds,etc…
     Pipe Fitting Mould: 
Collapsible Core Elbow Mould, PPR Pipe Fitting Mould,PVC Pipe Fitting Mould, Tee Mould,etc…
     

     We Customized the Plastic Injection Moulds according customers requirements. If you would like to make the Injection Moulds,                     Welcome! And send us inquiry!

Q7: What about your payment terms?
A7: 50% deposit, and the balance will be paid before shipment.

Q8: How long to finish a mould?
A8: Mostly will be finished in 3~4 weeks, but some complex and big mould will spent more time. According to your order quantity,
the delivery time will be different.

Q9: How long of the mould warranty period?
A9: The mould warranty period is for 1 year(but damage caused by human factors or accident are not included on the scope of warranty), and destroied parts will be supplementary delivered free.

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Material: Peek
Application: Medical
Certification: TS16949, ISO, ISO9001
Product Feature: Ultra-Precision Dimensions, Flame Retardant
Product Feature 1: Medical Grade Environmental Friendly
Precision Tolerance: 0.01mm
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|

Customization:
Available

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Can you explain the role of temperature and pressure in injection molding quality control?

Temperature and pressure are two critical parameters in injection molding that significantly impact the quality control of the process. Let’s explore their roles in more detail:

Temperature:

The temperature in injection molding plays several important roles in ensuring quality control:

1. Material Flow and Fill:

The temperature of the molten plastic material affects its viscosity, or flowability. Higher temperatures reduce the material’s viscosity, allowing it to flow more easily into the mold cavities during the injection phase. Proper temperature control ensures optimal material flow and fill, preventing issues such as short shots, flow marks, or incomplete part filling. Temperature control also helps ensure consistent material properties and dimensional accuracy in the final parts.

2. Melting and Homogenization:

The temperature must be carefully controlled during the melting process to ensure complete melting and homogenization of the plastic material. Insufficient melting can result in unmelted particles or inconsistent material properties, leading to defects in the molded parts. Proper temperature control during the melting phase ensures uniform melting and mixing of additives, enhancing material homogeneity and the overall quality of the molded parts.

3. Cooling and Solidification:

After the molten plastic is injected into the mold, temperature control is crucial during the cooling and solidification phase. Proper cooling rates and uniform cooling help prevent issues such as warping, shrinkage, or part distortion. Controlling the temperature allows for consistent solidification throughout the part, ensuring dimensional stability and minimizing internal stresses. Temperature control also affects the part’s crystallinity and microstructure, which can impact its mechanical properties.

Pressure:

Pressure control is equally important in achieving quality control in injection molding:

1. Material Packing:

During the packing phase of injection molding, pressure is applied to the molten plastic material to compensate for shrinkage as it cools and solidifies. Proper pressure control ensures that the material is adequately packed into the mold cavities, minimizing voids, sinks, or part deformation. Insufficient packing pressure can lead to incomplete filling and poor part quality, while excessive pressure can cause excessive stress, part distortion, or flash.

2. Gate and Flow Control:

The pressure in injection molding influences the flow behavior of the material through the mold. The pressure at the gate, where the molten plastic enters the mold cavity, needs to be carefully controlled. The gate pressure affects the material’s flow rate, filling pattern, and packing efficiency. Optimal gate pressure ensures uniform flow and fill, preventing issues like flow lines, weld lines, or air traps that can compromise part quality.

3. Ejection and Part Release:

Pressure control is essential during the ejection phase to facilitate the easy removal of the molded part from the mold. Adequate ejection pressure helps overcome any adhesion or friction between the part and the mold surfaces, ensuring smooth and damage-free part release. Improper ejection pressure can result in part sticking, part deformation, or mold damage.

4. Process Monitoring and Feedback:

Monitoring and controlling the temperature and pressure parameters in real-time are crucial for quality control. Advanced injection molding machines are equipped with sensors and control systems that continuously monitor temperature and pressure. These systems provide feedback and allow for adjustments during the process to maintain optimum conditions and ensure consistent part quality.

Overall, temperature and pressure control in injection molding are vital for achieving quality control. Proper temperature control ensures optimal material flow, melting, homogenization, cooling, and solidification, while pressure control ensures proper material packing, gate and flow control, ejection, and part release. Monitoring and controlling these parameters throughout the injection molding process contribute to the production of high-quality parts with consistent dimensions, mechanical properties, and surface finish.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China high quality Custom Services Machinery Molded CHINAMFG for Medical Products by Injection Molding Process  China high quality Custom Services Machinery Molded CHINAMFG for Medical Products by Injection Molding Process
editor by CX 2024-02-29