Merchandise Description

Solution Description

Pinions
ZTIC Gear invested in significant assets and reached several innovations with pinions. The appropriate combination of content, hardness and ending between pinion and equipment is vital for a long life time of the installed products. We style and manufacture pinions to match every clients need to have, no matter how CZPT the scenario might be. 

Pinion design and style
bored
solid on shaft / integral
self aligned
spur, helical or double helical
Materialization
forged alloyed steel
by way of hardened, case hardened or quenched and tempered
Spur, helical or double helical
carburized
induction
nitrided
Applications 
Our pinions are applied in the cement and minerals industries:
Ball – mills
ROD – mills
Semi Autogeneous Grind (SAG)
Rotary kilns/coolers/dryers
Advantages
A single Supply
Original Gear Manufacture (OEM) Complex Drawings
Gearing complex experience for kilns and grinding mills
Point out of the art manufacturing amenities and high quality
Worldwide sales and provider assistance
Rotary  Kiln Girth Gears
We are major supplier the Kiln Girth Gears for the numerous plants as shown underneath.
Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
Cement crops as for each customer need
Gears for phosphate mines, Alumina plant, kaolin-bentonite
Equipment Slicing Ability:
100mm diameter to 16000mm diameter
10Module to 70Module
The Kiln girth gears are obtainable mainly in bi-element, 4 areas, 8 parts or multi segments as for every the prerequisite and suitability with the software of equipment.
 
In the field of grinding mill components, We provide mill heads,feed inlet,grinding roller,cement kiln using ring, casting gears, shaft block .Also we supply mill shell of welding buildings and fabrications.
 
Good quality assurance files
The following studies are to be submitted to High quality Assurance:
a. Chemistry report
b. Physical report
c. Warmth treatment documents
CITIC HMC  Q/HM 973.2-2007
Specification for Metal Castings for Grinding Mills
1 5
d. Ultrasonic inspection report (ahead of and soon after repairs)
e. Magnetic particle inspection report (prior to and soon after repairs)
f. Dimensional report
g. Weld fix maps
h. Weld techniques and Procedure qualification record
i. Welder qualification
j. Nondestructive tests inspector qualification

 
The specialized needs of a big CZPT Equipment ring:
1) is pretreated ahead of normalizing floor hardening treatment, the hardness should HB210 ~ 250 mechanical performance are the final strength Rb 690MPa, yield tension Rs 490MPa, elongation D5 eleven%, reduction of location W twenty five% , affect toughness Ak 30J tooth induction hardened, hardness HRC50 ~ 55 successful hardened layer depth 3 ~ 5mm.
2) total ultrasonic flaw detection, inner high quality should meet 2 specifications GB7233-87 common specifications tooth and fillet magnetic particle inspection, quality should meet up with 2 specifications GB/T9444-88 requirements.
three) Observe the casting is not rounded R5 ~ R10.
four) Tooth chamfer at each ends and 1 45b.5) by 2 and a half ring gear tooth width of each and every ring CZPT along the edge of a entire ring made with high toughness bolts, merged with the tooth floor should be at the bottom center.
two huge ring gear producing process
two.1 of rough
Metal casting blank is presented by CITIC Weighty Equipment Co., Ltd. Hefty Forging plant, operate by GB11352-89 normal specifies specifications for modeling according to the casting process, smelting, casting, hit bins, cleaning, dressing castings. During inspection and acceptance by the drawings and Technical needs for steel blank
Checks, according JB/T6402-ninety two standards issued after acceptance
Down process.
2.2 roughing
Crossed by drawing and continue to be out allowance, alignment, connection, processing both within and exterior the circle, combining encounter milling, drilling and other processes.
two.3 Exploration harm
General ultrasonic flaw detection, internal quality need to satisfy the 2 needs of GB7233-87 expectations.
2.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering treatment, give a very good firm for subsequent surface area hardening push drawings deformation of the half ring equipment inspection after warmth treatment.
2.5 Machining
First 2 and a fifty percent ring is manufactured with large power bolts connecting the ring as a entire, the total method by drawing a circle Quannei Wai tooth and upper and reduced end, and then drawing and machining milling process needs.
2.6 Elimination of processing pressure
The all round ring annealed to remove stress.
2.7 overall ring floor hardening
IF along the alveolar tooth area induction hardening, hardness HRC50 ~ fifty five, successful hardened layer depth 3 ~ 5mm.
two.8 Final inspection
First, the detection frequency quenching, the hardness after tempering ring equipment cogging fulfills the needs of the drawings secondly, to detect whether the greatest outer diameter greater measurement D6944 as the deformation 3mm, the mechanical correction needed till certified Thirdly, tooth and fillet magnetic particle inspection, good quality must fulfill 2 demands GB/T9444-88 regular requirements Last but not least, according to the drawings and technical demands for final inspection.
 

Certifications

Organization Profile

Our Rewards

 

FAQ

Q: Why we feel in HangZhou CZPT industries co., ltd:
A: 1. A lot more than 30 years knowledge.
     2.We are the major professional supplier of mining equipment, design equipment, devices casting and cast      parts
     3. All items attained ISO9901:2000 high quality administration certification and CE, ROHS certificates.
 
Q:Shipping and delivery time
A: areas direct time 1-2months, machines 2-3months.
 
Q:Payment phrases
A: Take payment sort: T/T, L/C, Western union,Cash.
30% deposit when signed agreement. Full payment paid out ahead of transport
 
Q: Good quality guarantee?
A: assure time: 1 yr for principal machinery. If one thing incorrect we will offer the technical tips and find solution quickly. For these donning parts we promise higher top quality elements for prolonged-term supply.
 
Q: Soon after income support?
A: we can provide complex CZPT for devices operating test and areas maintenance if end consumer requirements.

 

Right after Income Services

ZTIC Heavy Industries is your company partner in the Right after Market.
ZTIC  CZPT to offer:
1.    ENGINEERED SPARES –  Design AND Production
two.    Massive Volume Metal AND IRON CASTING FOUNDARIES
3.    Huge Equipment Shop Abilities
4.    Coaching PROGRAMMES
five.    PREVENTATIVE Maintenance Packages
6.    PREVETATIVE Routine maintenance Services
7.    Comprehensive Upkeep Programs
TIC’s Subject Service Engineers are educated particularly in the CITIC model team items but are capable of endeavor the servicing of other OEM brand names.
Our specialists are geared up with the most sophisticated technological diagnostic gear accessible to trouble shoot your equipment to optimise efficiency and minimise down time.
ZTIC also has an comprehensive capability in providing all you consumable and electrical/ mechanical spare component demands.
 

Worm Shafts and Gearboxes

If you have a gearbox, you may possibly be pondering what the best Worm Shaft is for your software. There are many issues to take into account, which includes the Concave form, Number of threads, and Lubrication. This report will explain each element and help you pick the proper Worm Shaft for your gearbox. There are numerous alternatives obtainable on the market, so will not hesitate to shop about. If you are new to the planet of gearboxes, read through on to understand a lot more about this well-known variety of gearbox.

Concave shape

The geometry of a worm gear differs considerably based on its maker and its intended use. Early worms experienced a fundamental profile that resembled a screw thread and could be chased on a lathe. Later, instruments with a straight sided g-angle have been created to produce threads that had been parallel to the worm’s axis. Grinding was also designed to increase the complete of worm threads and decrease distortions that happen with hardening.
To choose a worm with the correct geometry, the diameter of the worm equipment need to be in the identical device as the worm’s shaft. As soon as the fundamental profile of the worm equipment is decided, the worm equipment tooth can be specified. The calculation also includes an angle for the worm shaft to prevent it from overheating. The angle of the worm shaft should be as near to the vertical axis as feasible.
Double-enveloping worm gears, on the other hand, do not have a throat around the worm. They are helical gears with a straight worm shaft. Given that the teeth of the worm are in make contact with with each and every other, they make substantial friction. In contrast to double-enveloping worm gears, non-throated worm gears are much more compact and can handle smaller masses. They are also straightforward to manufacture.
The worm gears of diverse makers offer several positive aspects. For occasion, worm gears are one of the most effective techniques to enhance torque, even though reduce-good quality supplies like bronze are tough to lubricate. Worm gears also have a reduced failure rate due to the fact they enable for considerable leeway in the design and style process. Regardless of the variations amongst the two specifications, the total performance of a worm equipment program is the same.
The cone-formed worm is another sort. This is a technological plan that brings together a straight worm shaft with a concave arc. The concave arc is also a valuable utility product. Worms with this form have a lot more than three contacts at the exact same time, which means they can lessen a large diameter with out too much put on. It is also a comparatively low-price design.

Thread pattern

A very good worm equipment calls for a ideal thread sample. There are a couple of key parameters that determine how good a thread pattern is. First of all, the threading sample have to be ACME-threaded. If this is not attainable, the thread must be produced with straight sides. Then, the linear pitch of the “worm” have to be the same as the circular pitch of the corresponding worm wheel. In straightforward conditions, this implies the pitch of the “worm” is the identical as the round pitch of the worm wheel. A swift-adjust gearbox is typically employed with this kind of worm gear. Alternatively, guide-screw alter gears are used as an alternative of a swift-modify gear box. The pitch of a worm equipment equals the helix angle of a screw.
A worm gear’s axial pitch have to match the round pitch of a equipment with a greater axial pitch. The round pitch is the distance between the details of enamel on the worm, even though the axial pitch is the length among the worm’s teeth. An additional aspect is the worm’s direct angle. The angle in between the pitch cylinder and worm shaft is referred to as its guide angle, and the larger the guide angle, the better the performance of a gear.
Worm equipment tooth geometry varies based on the maker and intended use. In early worms, threading resembled the thread on a screw, and was very easily chased utilizing a lathe. Later on, grinding improved worm thread finishes and minimized distortions from hardening. As a consequence, today, most worm gears have a thread pattern corresponding to their dimension. When deciding on a worm gear, make positive to verify for the quantity of threads ahead of buying it.
A worm gear’s threading is crucial in its operation. Worm enamel are usually cylindrical, and are organized in a pattern comparable to screw or nut threads. Worm enamel are often shaped on an axis of perpendicular when compared to their parallel counterparts. Because of this, they have better torque than their spur equipment counterparts. Moreover, the gearing has a reduced output pace and higher torque.

Amount of threads

Various varieties of worm gears use distinct numbers of threads on their planetary gears. A solitary threaded worm equipment should not be employed with a double-threaded worm. A single-threaded worm gear should be utilized with a single-threaded worm. One-threaded worms are more efficient for speed reduction than double-threaded kinds.
The amount of threads on a worm’s shaft is a ratio that compares the pitch diameter and quantity of tooth. In basic, worms have 1,2,4 threads, but some have a few, five, or 6. Counting thread begins can support you decide the amount of threads on a worm. A solitary-threaded worm has fewer threads than a numerous-threaded worm, but a multi-threaded worm will have more threads than a mono-threaded planetary gear.
To measure the amount of threads on a worm shaft, a little fixture with two ground faces is used. The worm need to be taken out from its housing so that the concluded thread region can be inspected. After determining the quantity of threads, basic measurements of the worm’s outside the house diameter and thread depth are taken. After the worm has been accounted for, a forged of the tooth room is manufactured making use of epoxy substance. The casting is moulded between the two tooth flanks. The V-block fixture rests in opposition to the outside the house diameter of the worm.
The circular pitch of a worm and its axial pitch must match the circular pitch of a more substantial gear. The axial pitch of a worm is the distance amongst the details of the tooth on a worm’s pitch diameter. The guide of a thread is the length a thread travels in a single revolution. The direct angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s velocity transmission ratio is based mostly on the number of threads. A worm gear with a higher ratio can be simply reduced in one step by using a established of worm gears. Even so, a multi-thread worm will have a lot more than two threads. The worm gear is also a lot more effective than single-threaded gears. And a worm equipment with a high ratio will enable the motor to be used in a assortment of apps.

Lubrication

The lubrication of a worm equipment is especially difficult, because of to its friction and higher sliding make contact with pressure. The good news is, there are numerous possibilities for lubricants, this sort of as compounded oils. Compounded oils are mineral-based mostly lubricants formulated with 10 % or much more fatty acid, rust and oxidation inhibitors, and other additives. This mixture outcomes in improved lubricity, diminished friction, and lower sliding put on.
When selecting a lubricant for a worm shaft, make confident the product’s viscosity is proper for the type of gearing employed. A low viscosity will make the gearbox challenging to actuate and rotate. Worm gears also bear a higher sliding motion than rolling movement, so grease should be capable to migrate evenly all through the gearbox. Recurring sliding motions will drive the grease absent from the make contact with zone.
One more consideration is the backlash of the gears. Worm gears have substantial equipment ratios, often 300:1. This is critical for electricity purposes, but is at the identical time inefficient. Worm gears can make warmth during the sliding motion, so a substantial-high quality lubricant is essential. This type of lubricant will lessen warmth and make certain best functionality. The subsequent ideas will aid you choose the appropriate lubricant for your worm gear.
In low-velocity apps, a grease lubricant might be sufficient. In higher-pace purposes, it is best to utilize a synthetic lubricant to prevent untimely failure and tooth use. In the two circumstances, lubricant choice relies upon on the tangential and rotational pace. It is important to comply with manufacturer’s guidelines concerning the option of lubricant. But don’t forget that lubricant option is not an effortless job.